1042.1 Laboratory Testing Guidelines for Sec 1042: Difference between revisions
m 1042.2 Laboratory Testing Guidelines for Sec 1042 moved to 1042.1 Laboratory Testing Guidelines for Sec 1042: Per Chem Lab, deleted EPG 1042.1 thus necessitating renumbering of EPG 1042.2 to EPG 1042.1 |
m Per Chem Lab, EPG 1042.2.1.2 removed since reflective sheeting samples are no longer submitted to the lab for testing. EPG 1042.2 was renumbered as EPG 1042.1. |
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This article establishes procedures for inspecting, sampling, testing and reporting materials used in the construction of [[:Category:903 Highway Signing|highway signs]]. Refer to [http://www.modot.mo.gov/business/standards_and_specs/Sec1042.pdf Sec 1042] for MoDOT's specifications. | This article establishes procedures for inspecting, sampling, testing and reporting materials used in the construction of [[:Category:903 Highway Signing|highway signs]]. Refer to [http://www.modot.mo.gov/business/standards_and_specs/Sec1042.pdf Sec 1042] for MoDOT's specifications. | ||
==1042. | ==1042.1.1 Inspection and Sampling Procedure== | ||
The inspector shall observe the facilities at the sign fabrication plant and shall determine if the quality of workmanship and materials used in all phases of the fabrication of highway signs are in compliance with Sec 1042. When materials are sampled for Laboratory testing, the samples shall be taken by, or under the direct supervision of the inspector. The inspector shall use all possible care to ensure that the samples are uncontaminated and are representative of the materials to be used. | The inspector shall observe the facilities at the sign fabrication plant and shall determine if the quality of workmanship and materials used in all phases of the fabrication of highway signs are in compliance with Sec 1042. When materials are sampled for Laboratory testing, the samples shall be taken by, or under the direct supervision of the inspector. The inspector shall use all possible care to ensure that the samples are uncontaminated and are representative of the materials to be used. | ||
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Each sample submitted to the Laboratory shall be accompanied by identification through SiteManager containing all pertinent information. | Each sample submitted to the Laboratory shall be accompanied by identification through SiteManager containing all pertinent information. | ||
===1042. | ===1042.1.1.1 Aluminum Flat Sheets, Extruded Shapes and All Nuts, Bolts, and Washers=== | ||
The inspector shall obtain copies of the manufacturer's certifications covering all metal materials to be used. The inspector shall determine if these certifications are in full compliance with [http://www.modot.mo.gov/business/standards_and_specs/Sec1042.pdf Sec 1042] and that the certifications cover a sufficient quantity of each material to complete all the signs for the project. | The inspector shall obtain copies of the manufacturer's certifications covering all metal materials to be used. The inspector shall determine if these certifications are in full compliance with [http://www.modot.mo.gov/business/standards_and_specs/Sec1042.pdf Sec 1042] and that the certifications cover a sufficient quantity of each material to complete all the signs for the project. | ||
===1042 | ===1042.1.1.2 Chromate Conversion Treatment of Aluminum Panels=== | ||
The inspector shall submit samples to the Laboratory representative of the treated aluminum panels. A sample shall consist of a 3 in. x 6 in. (76 x 152 mm) aluminum coupon of the same alloy used in the panels. This coupon shall have been treated in the same manner and at the same time as the panels it represents. | The inspector shall submit samples to the Laboratory representative of the treated aluminum panels. A sample shall consist of a 3 in. x 6 in. (76 x 152 mm) aluminum coupon of the same alloy used in the panels. This coupon shall have been treated in the same manner and at the same time as the panels it represents. | ||
==1042. | ==1042.1.2 Test Procedure== | ||
Reflective sheeting shall be tested for brightness in accordance with [[106.3.2.8 TM-8, Photometric Test for Measuring the Brightness of Reflective Sheeting|MoDOT Test Method TM-8]]. | Reflective sheeting shall be tested for brightness in accordance with [[106.3.2.8 TM-8, Photometric Test for Measuring the Brightness of Reflective Sheeting|MoDOT Test Method TM-8]]. | ||
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Original test data and calculations are to be recorded in Laboratory workbooks. Test results shall be recorded through SiteManager. | Original test data and calculations are to be recorded in Laboratory workbooks. Test results shall be recorded through SiteManager. | ||
==1042. | ==1042.1.3 Sample Record== | ||
The sample record shall be completed in SiteManager, as described in [[:Category:101 Standard Forms#Sample Record General Information| Sample Record General Information]] [[image:bulldozer.jpg|20px]], and shall indicate acceptance, qualified acceptance or rejection. Appropriate remarks, as described in [[106.20 Reporting|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab. | The sample record shall be completed in SiteManager, as described in [[:Category:101 Standard Forms#Sample Record General Information| Sample Record General Information]] [[image:bulldozer.jpg|20px]], and shall indicate acceptance, qualified acceptance or rejection. Appropriate remarks, as described in [[106.20 Reporting|EPG 106.20 Reporting]], are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab. | ||
[[Category:1042 Highway Sign Material]] | [[Category:1042 Highway Sign Material]] | ||
Revision as of 12:40, 7 April 2014
This article establishes procedures for inspecting, sampling, testing and reporting materials used in the construction of highway signs. Refer to Sec 1042 for MoDOT's specifications.
1042.1.1 Inspection and Sampling Procedure
The inspector shall observe the facilities at the sign fabrication plant and shall determine if the quality of workmanship and materials used in all phases of the fabrication of highway signs are in compliance with Sec 1042. When materials are sampled for Laboratory testing, the samples shall be taken by, or under the direct supervision of the inspector. The inspector shall use all possible care to ensure that the samples are uncontaminated and are representative of the materials to be used.
Each sample submitted to the Laboratory shall be accompanied by identification through SiteManager containing all pertinent information.
1042.1.1.1 Aluminum Flat Sheets, Extruded Shapes and All Nuts, Bolts, and Washers
The inspector shall obtain copies of the manufacturer's certifications covering all metal materials to be used. The inspector shall determine if these certifications are in full compliance with Sec 1042 and that the certifications cover a sufficient quantity of each material to complete all the signs for the project.
1042.1.1.2 Chromate Conversion Treatment of Aluminum Panels
The inspector shall submit samples to the Laboratory representative of the treated aluminum panels. A sample shall consist of a 3 in. x 6 in. (76 x 152 mm) aluminum coupon of the same alloy used in the panels. This coupon shall have been treated in the same manner and at the same time as the panels it represents.
1042.1.2 Test Procedure
Reflective sheeting shall be tested for brightness in accordance with MoDOT Test Method TM-8.
Coupon samples of the chromate conversion treatment of aluminum shall be tested for weight of coating in accordance with ASTM B449.
Original test data and calculations are to be recorded in Laboratory workbooks. Test results shall be recorded through SiteManager.
1042.1.3 Sample Record
The sample record shall be completed in SiteManager, as described in Sample Record General Information 
, and shall indicate acceptance, qualified acceptance or rejection. Appropriate remarks, as described in EPG 106.20 Reporting, are to be included in the remarks to clarify conditions of acceptance or rejection. Test results shall be reported on the appropriate templates under the Tests tab.